Mold Waterway Cleaning Machine Automatically Completes The
Treatment Of Molds From Cleaning To Corrosion Prevention
►Mould waterway cleaning machine:
Mold, known as "mother of industry", is the core of industrial
production such as injection molding, blow molding, extrusion, die
casting, etc., which is directly related to the quality of products
and the level of production efficiency. Maintenance and maintenance
of molds, can directly reduce costs for enterprises, increase
efficiency
Mizuken mold waterway cleaning machine adopts the national patent
technology, efficient and intelligent cleaning mold waterway,
improves product quality, improves production efficiency, and
creates new value for enterprises.
►Problems of mould waterway:
The mold cooling water path is easy to deposit scale, rust, sludge
and algae, which makes the cross section of cooling water channel
smaller and the cooling channel narrow. It greatly reduces the
direct heat exchange rate between the coolant and the mold,
seriously affects the cooling effect, makes the molding quality of
mold products unstable, increases the defect rate, reduces the
production efficiency, and increases the production cost of the
enterprise.
According to Philip Kotz, an authoritative institution of
refrigeration research in the United States, as long as there is
0.3mm thick scale on the cooling pipe wall, the heat exchange loss
will be 21%.
► Technical principle:
Mizuken mould waterway cleaning machine adopts the national patent
technology. The pulse controller makes the compressed air act on
the water flow in the form of pulse, which produces spiral shear
force along the inner wall of the pipe, and frequently produces
"cavitation" phenomenon. Under the action of alternating pressure,
the bubbles in the water will burst, It produces micro jet shock
and shock wave shock, which can form a huge impact on the solid
surface and cause local surface damage. The jet and the wave
generated by bubble burst act on the solid surface with high speed
and high pressure to denude it, remove the scaling layer and
brittle debris, and make the inner wall of the pipeline be
effectively cleaned.
► Cleaning effect:
►Benefit analysis:
Compared with the cleaning results of 1250t molding machine in a
company, the cooling water flow rate and heat exchange efficiency
of the mould can be improved completely
Comparison of profit generated by shortening molding time:
Specification:
| Specifications for ultrasonic cleaner LanJ-MS1050 |
| Model | LanJ-MS1050 |
| Tank capacity | 108L |
| Tank size | 600*450*400mm |
| Unit size | 740*590*620mm |
| Tank material | SUS304 Or SUS316 |
| Ultrasonic power | 1500W |
| Heating power | 3KW |
| Timer | 1-99h adjustable |
| Heater | 0-85c adjustable |
| Frequency | 28KHz |
| Control | Inside generator, more stable |
| Optional | Oil filter system, pneumatic lift, rinsing tank, etc. |
| Voltage | 110~140V,200~240V Single phase |
| Warranty | 1 year |
| Packing | 1unit/wooden case
|
How Ultrasonic Cleaner Work?
Ultrasonic cleaner is working through a vibration over 20KHz. When
the vibration transfers to cleaning liquid, it will generate
millions of bubble and these bubbles will break in very short time.
It will generate huge pressure in this process. We call it
cavitation. The pressure will take away the contaminant on cleaning
parts.
Cleaning Effect:
FAQ:
What are the advantages of ultrasound over traditional cleaning
methods?
minimize the use of manual labor
make cleaning and degreasing without the use of organic solvents
clean hard to reach areas of products and remove all types of dirt
shorten the processes such as extraction, dispersion, purification,
chemical reactions
eliminates costly mechanical and chemical cleaning of heat
exchangers
