3000W Immersible Ultrasonic Transducers With External Generator For
Electroplate
Why Use a Submersible or Immersible Ultrasonic Transducer?
Having the right tools for precision cleaning is important, and for
many parts, ultrasonic cleaning provides a simple yet efficient
solution to restoring critical components back to an acceptable
level of cleanliness. Ultrasonic cleaning can remove stubborn,
difficult-to-reach soils while remaining gentle enough to avoid
damage to delicate components.
Often, a standard ultrasonic unit is not economical or practical to
use for critical parts, especially when dealing with unique shapes,
or when a cleaning system is already in place. The ideal solution
may be to add an immersible or submersible ultrasonic transducer to
existing or alternative cleaning equipment.
Immersible ultrasonic transducers are sealed stainless-steel
enclosures for adding ultrasonic cleaning capability to tanks and
equipment for parts cleaning. Immersible ultrasonic transducers for
cleaning can be added to either new or existing equipment. The
ultrasonic transducer uses ultrasonic frequencies to cavitate the
aqueous solution molecules in the tank and produce uniform
precision parts cleaning of the part surface.
Immersible Ultrasonic Transducer for Cleaning: Power Sizing and
Placement
The number and placement of the submersible ultrasonic cleaning
transducers is primarily determined by the volume of liquid in the
tank, geometric layout of the tank, and load size of the parts.
Depending on the size of the tank and parts cleaning application,
the watts of ultrasonic power per gallon or watts/gal can vary from
30 to 100+ W/gal.
Immersible ultrasonic transducers for cleaning can be mounted on
the sides or bottoms of the parts washing/cleaning tanks, depending
upon their geometry. In general, side mounting is recommended for
tanks where the depth is more than two times the smallest of the
length or width. Side mounting helps prevent debris and foreign
material from settling on the top of the ultrasonic transducer box,
which can reduce ultrasonic effectiveness.
How Ultrasonic Cleaner Work?
Ultrasonic cleaning is a process that uses ultrasound (usually from
20–400KHz) to agitate a fluid. The ultrasound can be used with just
water, but use of a solvent appropriate for the item to be cleaned
and the type of soiling present enhances the effect. Cleaning
normally lasts between three and six minutes, but can also exceed
20 minutes, depending on the object to be cleaned.
Ultrasonic cleaners are used to clean many different types of
objects, including jewelry, lenses and other optical parts,
watches, dental and surgical instruments, tools coins, fountain
pens, golf clubs, fishing reels, window blinds, firearms, car fuel
injector, musical instruments, gramophone records, industrial parts
and electronic equipment. They are used in many jewelry workshops,
watchmakers' establishments, and electronic repair workshops.
The Comparison Of Ultrasonic Cleaning And Traditional Cleaning:
| Comparing Item | Traditional Cleaning | Ultrasonic Cleaning |
| Cleaning Time | Slower | Faster |
| Safety Level | Low | High |
| Labor Cost | High | Nearly Zero Labor Cost |
| Harmful Level | Sometimes It Will Be Harmful | Nearly Zero Harm |
Application:
| Industry | Cleaning Objects |
| Auto industry | engine parts, gear box, shock absorber, auto nozzle, cylinder,
valve, Carburetors |
| Electrnoincs | PCB board, electronic parts, TV parts, computer parts |
| Aerospace and marine parts | Turbine blades, Marine Engine components, Overhaul parts,
Pneumatics |
| Machinery | Moulds, precision parts, pressing parts, camera parts, bearing,
hardware tools |
| Plating and Painting | polishing parts, SUS cutter, tableware, plating |
| Food industry | Oven tray, boiler, bottles, bottle cap, Hood Filters |
| Optical& watch tool | optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond,
watch band, watch cover, watch hand |
| Jewelry | Jewelry, diamond, gold, silver products |
| Dental and Medical | Dental Device, Medical Implant, beakers, bottles, vials, pipettes,
or other labware.
|
How Ultrasonic Cleaner Work?
Ultrasonic cleaner is working through a vibration over 20KHz. When
the vibration transfers to cleaning liquid, it will generate
millions of bubble and these bubbles will break in very short time.
It will generate huge pressure in this process. We call it
cavitation. The pressure will take away the contaminant on cleaning
parts.
Cleaning Effect:
FAQ:
What are the advantages of ultrasound over traditional cleaning
methods?
minimize the use of manual labor
make cleaning and degreasing without the use of organic solvents
clean hard to reach areas of products and remove all types of dirt
shorten the processes such as extraction, dispersion, purification,
chemical reactions
eliminates costly mechanical and chemical cleaning of heat
exchangers
