Immersible Ultrasonic Cleaning Transducers With 1800W Ultrasonic
Power For Plating Lines
Ultrasonic transducer elements sealed in a liquid-tight housing are
an option to transducer elements permanently bonded to the side or
bottom of a cleaning tank. The major benefits of immersible
ultrasonic transducers are that they are easy to service and can be
added to existing equipment, often without extensive tank
modifications. All of Whale Cleen Ultrasonics unique technology is
offered in the immersible transducer format. This includes standard
individual frequencies from 25 kHz to 270 kHz as well as multiple
frequencies in a single or multiple units.
Whale Cleen Ultrasonics immersible tranducers are intended to
withstand the abuse unavoidable in a heavy industrial environment.
Standard units are constructed of heavy gauge 316L stainless steel
with other materials available for use in challenging process
applications. Units are pre-tested prior to sealing to assure that
all transducer elements are performing exactly to specification.
Once sealed by full penetration welding, the finished units are
function tested in liquid for a minimum of 24 hours prior to
shipping.
Whale Cleen immersible ultrasonic transducers are powered by Whale
Cleen proprietary ultrasonic generators. In installations of large
numbers of transducers, Whale Cleen Ultrasonics generators can each
provide up to 2,000 watts of ultrasonic power each reducing the
number of generators required by as much as half. Multiple
generators can be integrated in a common electrical enclosure.
Cooling and environmental protection can be included if required.
Immersible ultrasonic transducers do not require attachment to the
tank (other than to hold them in position) to function efficiently.
As a result, transducers can be moved from tank to tank and
positioned as required for special applications when needed.
Various mounting options are shown below.
In addition, Whale Cleen Ultrasonics experienced engineering team
is available to design a custom immersible ultrasonic transducer
installation for any cleaning or process application.
How Ultrasonic Cleaner Work?
Ultrasonic cleaning is a process that uses ultrasound (usually from
20–400KHz) to agitate a fluid. The ultrasound can be used with just
water, but use of a solvent appropriate for the item to be cleaned
and the type of soiling present enhances the effect. Cleaning
normally lasts between three and six minutes, but can also exceed
20 minutes, depending on the object to be cleaned.
Ultrasonic cleaners are used to clean many different types of
objects, including jewelry, lenses and other optical parts,
watches, dental and surgical instruments, tools coins, fountain
pens, golf clubs, fishing reels, window blinds, firearms, car fuel
injector, musical instruments, gramophone records, industrial parts
and electronic equipment. They are used in many jewelry workshops,
watchmakers' establishments, and electronic repair workshops.
The Comparison Of Ultrasonic Cleaning And Traditional Cleaning:
| Comparing Item | Traditional Cleaning | Ultrasonic Cleaning |
| Cleaning Time | Slower | Faster |
| Safety Level | Low | High |
| Labor Cost | High | Nearly Zero Labor Cost |
| Harmful Level | Sometimes It Will Be Harmful | Nearly Zero Harm |
Application:
| Industry | Cleaning Objects |
| Auto industry | engine parts, gear box, shock absorber, auto nozzle, cylinder,
valve, Carburetors |
| Electrnoincs | PCB board, electronic parts, TV parts, computer parts |
| Aerospace and marine parts | Turbine blades, Marine Engine components, Overhaul parts,
Pneumatics |
| Machinery | Moulds, precision parts, pressing parts, camera parts, bearing,
hardware tools |
| Plating and Painting | polishing parts, SUS cutter, tableware, plating |
| Food industry | Oven tray, boiler, bottles, bottle cap, Hood Filters |
| Optical& watch tool | optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond,
watch band, watch cover, watch hand |
| Jewelry | Jewelry, diamond, gold, silver products |
| Dental and Medical | Dental Device, Medical Implant, beakers, bottles, vials, pipettes,
or other labware.
|
How Ultrasonic Cleaner Work?
Ultrasonic cleaner is working through a vibration over 20KHz. When
the vibration transfers to cleaning liquid, it will generate
millions of bubble and these bubbles will break in very short time.
It will generate huge pressure in this process. We call it
cavitation. The pressure will take away the contaminant on cleaning
parts.
Cleaning Effect:
FAQ:
What are the advantages of ultrasound over traditional cleaning
methods?
minimize the use of manual labor
make cleaning and degreasing without the use of organic solvents
clean hard to reach areas of products and remove all types of dirt
shorten the processes such as extraction, dispersion, purification,
chemical reactions
eliminates costly mechanical and chemical cleaning of heat
exchangers
