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Brand Name : | Whale cleen |
Model Number : | Customizable Non-Standard -005 |
Certification : | CE, Rohs |
Price : | Negotiable |
Payment Terms : | T/T |
Supply Ability : | 1000 units per month |
Delivery Time : | Depend on quantity |
Muti-Tank Industrial ITO Conductive Glass Automatic Ultrasonic Cleaning Machine for
1. Definition
The Industrial ITO (Indium Tin Oxide) Conductive Glass Automatic
Ultrasonic Cleaning Machine is specialized equipment designed for
the meticulous cleaning of ITO conductive glass. ITO conductive
glass, widely used in touchscreens, liquid crystal displays (LCDs),
and other optoelectronic devices, requires high - precision
cleaning to remove contaminants such as dust, oil stains,
fingerprints, and residual chemicals. This machine integrates
ultrasonic technology, automated control systems, and multiple
cleaning processes to ensure thorough and consistent cleaning of
ITO conductive glass, meeting the stringent requirements of the
modern optoelectronic industry.
2. Working Principle
Ultrasonic Cavitation: The core of the cleaning process is
ultrasonic cavitation. When ultrasonic waves propagate through the
cleaning liquid, they generate numerous tiny vacuum bubbles
(cavities). These bubbles expand under the action of rarefaction
waves and then collapse violently under the compression waves. The
high - speed implosion of these bubbles generates intense
shockwaves and micro - jets, which can reach extremely high local
temperatures and pressures. These forces effectively dislodge and
remove contaminants adhered to the surface of ITO conductive glass,
even in microscopic crevices and pores.
Automated Cleaning Processes: The machine is equipped with an
automated system that controls the entire cleaning process. This
includes functions such as automatic feeding and discharging of
glass substrates, sequential cleaning in multiple cleaning tanks
filled with different cleaning agents (such as alkaline cleaning
solution, acid cleaning solution, deionized water for rinsing), and
precise control of cleaning time, temperature, and ultrasonic power
in each stage. This automated and multi - stage cleaning approach
ensures comprehensive and efficient cleaning of ITO conductive
glass.
3. Product Features and Advantages
Features
High - precision Cleaning: Capable of achieving thorough cleaning of ITO conductive glass,
removing the tiniest contaminants to ensure the high - quality
surface required for optoelectronic applications.
Automated Operation: With fully automated feeding, cleaning, rinsing, and drying
processes, it significantly reduces manual labor, improves
production efficiency, and minimizes human - error - related
quality issues.
Multi - stage Cleaning System: Consists of multiple cleaning tanks with different cleaning agents
and processes, including degreasing, descaling, and final rinsing,
to address various types of contaminants.
Adjustable Parameters: Allows users to adjust ultrasonic power, cleaning time,
temperature, and other parameters according to different glass
specifications and cleaning requirements, providing flexibility for
diverse production needs.
Customizable:This product support non-standard custom, can provide design drawings and cleaning program.
Advantages
Improved Product Quality: By ensuring clean ITO conductive glass surfaces, it enhances the
performance and reliability of optoelectronic products, reducing
the occurrence of defects such as display anomalies and touch -
screen malfunctions.
Increased Productivity: The automated and continuous operation mode enables high - volume
production, meeting the demands of large - scale manufacturing in
the optoelectronic industry.
Cost - effective: Reduces labor costs through automation and minimizes the
consumption of cleaning agents due to precise process control.
Additionally, the extended lifespan of the equipment and reduced
reject rates further contribute to cost savings.
Environmental - friendly: Many models adopt environmentally friendly cleaning agents and
efficient water - recycling systems, reducing the environmental
impact while maintaining excellent cleaning performance.
4.The Commom technical parameters
Parameter Category | Common Technical Parameters |
Cleaning Chamber | Size: Customizable (e.g., 800×600×400mm)- Material: High-quality stainless steel |
Ultrasonic System | Frequency: 20–100kHz (common: 40kHz, 80kHz) Power: 100–2000W (total, based on transducers)- Transducer Arrangement: Evenly distributed on bottom/sides |
Cleaning Liquid Circulation | Flow Rate: 10–50 L/min (adjustable) Filtration: 5–20μm accuracy |
Heating System | Temperature Range: 20–80°C Control Accuracy: ±1°C |
Drying System (Optional) | Methods: Hot air (50–80°C) or nitrogen drying- Time: 5–15 minutes (adjustable) |
Control System | - Mode: PLC or touch-screen control- Functions: Parameter setting, fault diagnosis/alarm |
5.Cleaning process:
Here are the common cleaning processes of the industrial ITO
conductive glass automatic ultrasonic cleaning machine:
Loading: The ITO conductive glass is placed on the automatic
feeding device. The device can accurately position the glass to
ensure it enters the cleaning chamber smoothly.
Pre - cleaning: The glass is first immersed in a pre - cleaning
tank filled with a mild alkaline cleaning solution. This solution
is used to remove large - particle dust and grease. The ultrasonic
system works simultaneously, with a relatively low - frequency
ultrasonic wave (such as 20 - 30kHz) to preliminarily loosen the
contaminants on the glass surface.
Main Cleaning:The glass is then transferred to the main cleaning
tank, which contains a stronger alkaline or acidic cleaning
solution depending on the type of contaminants. High - frequency
ultrasonic waves (usually 40 - 80kHz) are applied. The intense
cavitation effect generated by the ultrasonic waves thoroughly
removes various stubborn contaminants, including metal oxides and
organic residues, from the surface and pores of the ITO conductive
glass.
Rinsing: After the main cleaning, the glass is rinsed in multiple
stages with deionized water. The first rinsing stage uses low -
pressure deionized water to remove most of the cleaning solution on
the glass surface. Then, in the subsequent rinsing stages, high -
pressure deionized water jets are used to further clean the glass,
ensuring that no cleaning agent residue remains.
Drying: Finally, the glass is dried using a hot air drying or
nitrogen drying system. Hot air drying blows heated air (usually at
50 - 80°C) onto the glass surface to evaporate the remaining water.
Nitrogen drying uses high - purity nitrogen gas to quickly dry the
glass, achieving a clean and dry surface suitable for subsequent
processing.
Unloading:The dried ITO conductive glass is automatically unloaded
from the cleaning machine and transferred to the next production
process.
6. Application Areas
1.Quality Control:
We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.
2.Professional Experience:
We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have 20 years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.
3.Payment Term:
We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.
We also need some support from you in some case.
4.After Sales Service:
We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.
And we offer 5 years with 24/7 work during warranty period.
5.Professional customization
The company can professionally customize various types of cleaning machines to provide customers with cost-effective cleaning solutions to meet your one-stop procurement services.
Cleaning Effect:
Honors and certificates
Please note:
All photos on this site are real. Due to changes in lighting,
shooting Angle, and display resolution, the image you see may have
some degree of chromatic aberration. GuangDong Blue Whale Clean is
a professional Ultrasonic Cleaner manufacturer with 20 years of
history in GongDong,China. Our products are updated and upgraded
every year.
If you are interested in this product and want to know more
details, please contact us on line or E-mail
michael@bwhalesonic.com to us, we will have professional salesman team service for you.
Thank you for your time.
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